Rugged d38999-Style connectors
MACHFORCE Connectors
MACHFORCE. GLOBAL READY. MISSION PROVEN.
PIC® Wire & Cable, a premier provider of interconnect solutions for the military and aerospace industries, has reinvested in its MACHFORCE® Connectors line, introducing two new RoHS-compliant plating options: Black Zinc Nickel and Electroless Nickel. These additions join the existing Olive Drab Cadmium finish, giving customers three robust choices tailored to meet evolving standards—especially in international markets where RoHS directives are critical.
PIC’s continued investment in the MACHFORCE line reflects its unwavering commitment to supporting both existing and future customers with innovative, high-performance solutions that reduce downtime and enhance operational reliability.
ELECTROLESS NICKEL
RoHS Compliant
Higher Temperature Cycling
Good Electrical Conductivity
BLACK ZINC NICKEL
RoHS Compliant
Low Reflection
Corrosion and Wear Resistance
OLIVE DRAB CADMIUM
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Standard MIL-SPEC Plating
Corrosion and Wear Resistance
FASTER TERMINATIONS & EASY FIELD REPAIRS
The innovative High-Speed Module design ensures quick access to pins, allowing for fast terminations and straightforward on-site repairs that keep downtime minimal.
EXCEPTIONAL PERFORMANCE & SIGNAL INTEGRITY
MACHFORCE connectors offer peak performance with High-Speed Modules that minimize crosstalk and ensure Cat6a (10Gb) signal integrity over extended distances, even with multiple disconnects.
OPTIMIZE YOUR DESIGNS WITH ENHANCED PORT DENSITY
Gain up to 10 ports of 10G Ethernet with MACHFORCE connectors—an ideal solution to save space and reduce weight while seamlessly integrating into complex systems without compromising performance or reliability.
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MACHFORCE COMPATIBLE ETHERNET OPTIONS
MACHFORCE connectors are tested and qualified for use with PICMATES® E6A6826, E6A6824 and E74826 Ethernet cables.
INNOVATIVE HIGH SPEED MODULE DESIGN
The High Speed Module enhances signal integrity while maximizing data density with its linear configuration. This design ensures easy access to every terminated pin, delivering optimal performance and reliability.
High Speed Module
The High Speed Module (HSM) ensures that every twisted pair maintains its twist right up to the contact, achieving unmatched impedance control.
HSM Construction
Vertical fins in the HSM create a shield between the twisted pairs, isolating each data pair from the next by reducing cross talk in your system.
Grooves in the HSM snap each contact into place to secure your connectivity in high-vibration environments. These grooves also isolate each wire in the data pair to maximize cross-talk protection.
Maintaining Grounding Connection
Under the clamping mechanism of the HSM, the cable’s shielding is secured and grounded to the HSM. When the HSM is inserted into the MACHFORCE connector body, the grounding connection is maintained throughout the entire solution. This contributes to better isolation of the twisted pair’s signals.
SIMPLIFIED MAINTENANCE for Mission-Critical Performance
MACHFORCE connectors are designed for easy field repair. The linear design of the HSM provides direct access to each pin, enabling swift diagnostics and repairs on-site, ensuring minimal downtime and uninterrupted, mission-critical operation.
Discover how MACHFORCE connectors keep your systems running smoothly with innovative, field-repairable design. In this mini-series, we demonstrate how MACHFORCE connectors make on-site repairs fast and simple—even in mission-critical situations. Learn about quick pin repairs, re-terminating ports in the High-Speed Module, and how standard tools and 22D pins ensure minimal downtime.
When downtime isn’t an option, MACHFORCE connectors provide an efficient solution for single-pin repairs in the field. In this video, we'll see how to address an intermittent signal issue by replacing a damaged pin using standard tools and D22 pins.
MACHFORCE PROPERTIES
MACHFORCE Properties - Size 17 Type: D38999 Series III Style
SHELL
Styles: Flange, Jam Nut, & Plug
Max. Clearance Panel Thickness:
Flange: 0.228" (5.8mm)
Jam Nut: 0.126" (3.2mm)
Operating Temperature: -65°C to 175°C
MATERIALS
Body Components: Aluminum
ADR Ring: Stainless Steel
Plating: Olive Drab Cadmium, Electroless Nickel, Black Zinc Nickel
Contacts: M39029/58-360 & M39029/57-354
COUPLING TORQUE
Max. Engagement & Disengagement:
24 in-lbs (2.7 N-m)
MACHFORCE Properties - Size 25 Type: D38999 Series III Style
SHELL
Styles: Plug, Flange & Jam Nut
Max. Clearance Panel Thickness:
Flange: 0.197 in (5.0 mm)
Jam Nut – PCB Mount: 0.126 in (3.20 mm)
Operating Temperature: -65°C to 175°C
MATERIALS
Body Components: Aluminum
ADR Ring: Stainless Steel
Plating: Olive Drab Cadmium, Electroless Nickel, Black Zinc Nickel
Contacts: M39029/58-360 & M39029/57-354
COUPLING TORQUE
Max. Engagement & Disengagement:
40 in-lbs (4.6 N-m)
Min. Disengagement:
5 in-lbs (0.6 N-m)
WEIGHT
Flange: 0.17 lb (77.1 g)
Plug: 0.27 lb (122.5 g)
Standard Backshell: 0.12 lb (54.4 g)
Low Profile Backshell: 0.08 lb (36.2 g)
More Insights
Explore key MACHFORCE resources to optimize integration and performance, including the Part Number Builder, Compliance Test Data Sheet, and technical articles on signal integrity and impedance control. Discover real-world success stories to see MACHFORCE in action.
Termination Assistance
Access step-by-step termination and repair instructions through detailed guides and our video series. These resources ensure reliable terminations and seamless field repairs, helping you get the most out of your MACHFORCE connectors.
Webinar Library
Explore our library of past webinars, offering in-depth insights into MACHFORCE connectors' high-speed performance, ease of installation, and innovative design features for mission-critical applications. These resources provide valuable knowledge to optimize your understanding and integration of MACHFORCE connectors.
Enhance your understanding and maximize the benefits of this 10Gb interconnect technology!
- Meeting the Ethernet Needs of Aerospace and Defense Computing with Innovative Interconnect Solutions
- 38999 Connectors- The Next Step in the Evolution of Intelligent Interconnect
- Optimizing Interconnect Components in 10Gb Applications