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Military vehicle with MACHFORCE connectors and assemblies

Rugged d38999 connectors

Engineered for Mission-Critical Performance

MACHFORCE Connectors

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MAXIMIZE UPTIME.     FASTER TERMINATIONS.    FIELD REPAIRABLE.     REDUCED MAINTENANCE TIME.

INNOVATIVE DESIGN FOR OPTIMAL PERFORMANCE

MACHFORCE connectors are advanced D38999-style 10G Ethernet solutions, specifically designed for high-speed aerospace and defense electronics. These connectors optimize performance while minimizing space and installation time. Built for mission-critical applications, MACHFORCE connectors ensure maximum system uptime through their robust performance and ease of installation and field repair, making downtime a thing of the past.

 

 

MACHFORCE High-Speed Module Lineup for Faster Terminations

FASTER TERMINATIONS & EASY FIELD REPAIRS 

The innovative High-Speed Module design ensures quick access to pins, allowing for fast terminations and straightforward on-site repairs that keep downtime minimal.


 

ACHIEVE EFFICIENCY & Cost SAVINGS  

Opening High-Speed Module for Field Repairs

EXCEPTIONAL PERFORMANCE & SIGNAL INTEGRITY

MACHFORCE connectors offer peak performance with High-Speed Modules that minimize crosstalk and ensure CAT6A (10Gb) signal integrity over extended distances, even with multiple disconnects.

Learn More About Signal Intregity

MACHFORCE Connectors Enhanced Port Density for Complex Aerospace Designs

OPTIMIZE YOUR DESIGNS WITH ENHANCED PORT DENSITY

Gain up to 10 ports of 10G Ethernet with MACHFORCE connectors—an ideal solution to save space and reduce weight while seamlessly integrating into complex systems without compromising performance or reliability.


Explore High-Density Port Options

INNOVATIVE HIGH SPEED MODULE DESIGN

The High Speed Module enhances signal integrity while maximizing data density with its linear configuration. This design ensures easy access to every terminated pin, delivering optimal performance and reliability.

 

High Speed Module

The High Speed Module (HSM) ensures that every twisted pair maintains its twist right up to the contact, achieving unmatched impedance control.


High Speed Module maintains twist up to pin for reduced cross talk

HSM Construction

Vertical fins in the HSM create a shield between the twisted pairs, isolating each data pair from the next by reducing cross talk in your system.
Grooves in the HSM snap each contact into place to secure your connectivity in high-vibration environments. These grooves also isolate each wire in the data pair to maximize cross-talk protection. 


High Speed Module breakdown detail of MACHFORCE connector

Maintaining Grounding Connection

Under the clamping mechanism of the HSM, the cable’s shielding is secured and grounded to the HSM. When the HSM is inserted into the MACHFORCE connector body, the grounding connection is maintained throughout the entire solution. This contributes to better isolation of the twisted pair’s signals.


High Speed Module maintains signal integrity by maintaining twist in wires

 

MACHFORCE Assembly being repaired with standard tools

STREAMLINE TERMINATIONS FOR EFFICIENCY & COST SAVINGS

FASTER TERMINATIONS: MACHFORCE's High Speed Module (HSM) supports rapid installations, cutting down project timelines.

USER-FRIENDLY DESIGN: The HSM’s intuitive design allows for quick terminations with standard tools, minimizing specialized labor needs.

STANDARD TOOLING: Terminate and repair MACHFORCE connectors using standard tools, saving time and resources.

INDUSTRY-STANDARD COMPONENTS: Featuring 22D pins and sockets, MACHFORCE simplifies assembly, reducing costs and enhancing compatibility.

MACHFORCE high density connectors on Rugged Switch aerospace application

EXCEPTIONAL PERFORMANCE WITH SUPERIOR SIGNAL INTEGRITY


OPTIMIZED SIGNAL INTEGRITY: MACHFORCE High-Speed Modules deliver peak signal integrity by minimizing crosstalk. They support CAT6A (10Gb) signals over 80 meters (270 feet) with up to five disconnects.
Learn more about optimizing signal integrity.


SIMPLIFIED INTEGRATION: The user-friendly design supports quick terminations and enables long cable runs with multiple breaks for reliable, efficient designs.


CERTIFIED ASSEMBLY SERVICES: Save time and resources with our expert assembly services, ensuring seamless integration and efficient project implementation.

MACHFORCE High Port Density Connectors Disengaged

MAXIMIZE PORT DENSITY WITH VERSATILE MACHFORCE SOLUTIONS

HIGH PORT DENSITY: Supports up to 10 ports of 10G Ethernet, reducing connector count to optimize space and weight.

COMPACT FOOTPRINT: High-density configuration provides a streamlined interconnect solution for complex designs.

FLEXIBLE CONFIGURATIONS: Offered in a wide range of sizes & configurations, including Flange, Plug, JamNut, and PCB mounting options.

COMPREHENSIVE BACKSHELLS OPTIONS: Variety of backshells support specific sealing and configuration needs for optimal performance.

Build a MACHFORCE Connector

 

SIMPLIFIED MAINTENANCE for Mission-Critical Performance

MACHFORCE connectors are designed for easy field repair. The linear design of the HSM provides direct access to each pin, enabling swift diagnostics and repairs on-site, ensuring minimal downtime and uninterrupted, mission-critical operation. 

 

 

Discover how MACHFORCE connectors keep your systems running smoothly with innovative, field-repairable design. In this mini-series, we demonstrate how MACHFORCE connectors make on-site repairs fast and simple—even in mission-critical situations. Learn about quick pin repairs, re-terminating ports in the High-Speed Module, and how standard tools and 22D pins ensure minimal downtime.

 

 

When downtime isn’t an option, MACHFORCE connectors provide an efficient solution for single-pin repairs in the field. In this video, we'll see how to address an intermittent signal issue by replacing a damaged pin using standard tools and D22 pins.

 

MACHFORCE PROPERTIES

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MACHFORCE Properties - Size 17

 

SHELL Type: D38999 Series III Style  
Styles: Flange, Jam Nut, & Plug Max. Clearance Panel Thickness: 
Flange: 0.228" (5.8mm)
Jam Nut: 0.126" (3.2mm)
Operating Temperature: -65°C to 175°C  
MATERIALS Body Components: Aluminum ADR Ring: Stainless Steel
Plating: Olive Drab Cadmium Contacts: M39029/58-360 & M39029/57-354
COUPLING
TORQUE		 Max. Engagement & Disengagement:
24 in-lbs (2.7 N-m)		 Min. Disengagement:
3 in-lbs (0.3 N-m)
WEIGHT Flange: 0.10lbs (45.4g) Standard Backshell: 0.09lbs (40.8g)
Jam Nut 0.11lbs (49.9g) 90° Backshell: 0.11lbs (49.9g)
Plug: 0.16lbs (72.6g) Low Profile Backshell: 0.04lbs (18.1g)
PCB: 0.17lbs (77.1g)  
MACHFORCE Properties - Size 25

 

SHELL Type: D38999 Series III Style  
Styles: Plug, Flange & Jam Nut Max. Clearance Panel Thickness: 
Flange: 0.197in (5.0mm)Jam Nut- PCB mount: 0.126in (3.20mm)
Operating Temperature: -65°C to 175°C  
MATERIALS Body Components: Aluminum ADR Ring: Stainless Steel
Plating: Olive Drab Cadmium Contacts: M39029/58-360 & M39029/57-354
COUPLING TORQUE Max. Engagement & Disengagement:
40 in-lbs (4.6 N-m)		 Min. Disengagement:
5 in-lbs (0.6 N-m)
WEIGHT Flange: 0.17lb (77.1g) Standard Backshell: 0.12lb (54.4g)
Plug: 0.27lb (122.5g) Low Profile Backshell: 0.08lb (36.2g)

 

 

 


ADDITIONAL RESOURCES

More Insights

Explore key MACHFORCE resources to optimize integration and performance, including the Part Number Builder, Compliance Test Data Sheet, and technical articles on signal integrity and impedance control. Discover real-world success stories to see MACHFORCE in action.

Termination Assistance

Access step-by-step termination and repair instructions through detailed guides and our video series. These resources ensure reliable terminations and seamless field repairs, helping you get the most out of your MACHFORCE connectors.
 

Webinar Library

Explore our library of past webinars, offering in-depth insights into MACHFORCE connectors' high-speed performance, ease of installation, and innovative design features for mission-critical applications. These resources provide valuable knowledge to optimize your understanding and integration of MACHFORCE connectors.

Enhance your understanding and maximize the benefits of this 10Gb interconnect technology!